CAPABILITY WITHOUT COMPROMISE.

Processes and Capabilities

Integrated processes that support high-quality castings from concept through completion.

1 OZ–5,000 LB

Overall casting capability

3,500+ / MONTH

Larger production runs

TWO SHIFTS

Flexible production scheduling

01 / Our capabilities

Casting Range & Capacity

Talladega Foundry is uniquely positioned to produce a wide range of iron castings to meet the needs of many different industries and applications. Our facility has the capability to manufacture castings ranging in size from as small as 1 ounce to as large as 5,000 pounds. This broad casting range allows us to support projects requiring small, detailed components as well as large, heavy-duty industrial castings.

Patterns and finished casting samples
Custom cast metal component

02 / Our capabilities

Flexible Production & Scalable Capacity

In addition to accommodating a wide range of casting sizes, Talladega Foundry also supports flexible production quantities. We are capable of producing orders as small as a single piece for specialized applications, while also supporting larger production runs exceeding 3,500 pieces per month. This versatility allows us to meet the needs of both custom projects and ongoing production requirements.

Our facility has the capacity to pour multiple tons of iron per shift, allowing us to maintain efficient production while meeting demanding project timelines. To further support customer needs, Talladega Foundry operates on a two-shift schedule. This extended operational capability provides additional flexibility in scheduling and helps ensure dependable lead times for both small and large production orders.

03 / Our capabilities

Reliable Quality for Every Project Size

Our commitment to quality and service remains consistent regardless of project size. Whether producing a single casting or a large production run, our team maintains the same focus on precision, consistency, and reliability throughout the manufacturing process.

Talladega Foundry’s range of molding equipment also provides significant flexibility when it comes to casting size and production volumes. The variety of molding systems available within our facility allows us to adapt to different project requirements while maintaining efficient production flow. Additionally, the varying lengths of our molding handling systems provide different cooling times for castings, allowing us to manage the solidification process more effectively and support a broad range of casting specifications.

A collection of finished iron castings

Explore our capabilities

EXPLORE EACH STEP OF THE PROCESS.

From tooling through final inspection and finishing.
Stored patterns and tooling at Talladega Foundry

01

Pattern & tooling

Accurate patterns and core boxes, built for your part and production requirements.
Molten iron in a foundry furnace

02

Melting & core making

Controlled iron chemistry and precise cores for complex internal features.
Mold preparation at Talladega Foundry

03

Molding processes

Hunter 10, Hunter 20, and Airset systems for a flexible casting range.
Dimensional inspection of a metal casting

04

Quality lab

Testing and inspection from incoming materials through finished castings.
Precision grinding of a metal casting

05

Special finishes

Heat treating, machining, fabrication, assembly, and painting.

Built around your requirements

LET’S MAKE YOUR NEXT CASTING.

One part or a production run. Talk with our team about the drawings, specifications, and support your project needs.