CONTROLLED MELTING. PRECISE CORES.

Melting and Core Making Capabilities

Gray and ductile iron production with custom core methods for complex industrial applications.

01 / Our capabilities

Our Foundation For High-Quality Castings

At Talladega Foundry, producing high-quality castings begins with carefully controlled melting operations and precise core production. Our melting process ensures the metallurgical integrity of every casting, while our core-making capabilities allow us to create the complex internal features required for modern industrial components.

02 / Our capabilities

Melting Capabilities

Talladega Foundry produces both gray iron and ductile iron using two BBC IT-6P induction furnaces. Induction melting technology provides precise temperature control and consistent management of metal chemistry, which is essential for producing castings that meet strict strength, durability, and performance standards. This level of control allows our team to maintain reliable melt quality and deliver consistent results for each production run.

To ensure the highest level of quality and consistency, we follow a disciplined production schedule in which only one grade of iron is poured each day. By dedicating each melt cycle to a single grade of iron, we eliminate the possibility of cross-contamination between materials and maintain tight control over the chemical composition of every batch.

Process & performance

Core Making Process

Essential Internal Structures

Our core-making department creates the internal molds that form critical passages and structural features within each casting.

Precision & Reliability

Using proven techniques, we ensure every core meets high standards for accuracy, strength, and repeatability.

Versatile Core Methods

We produce shell, no-bake (Airset), and Isocure cores—each selected to meet specific size, complexity, and production requirements.

Strong Foundation for Quality

Our core-making capabilities, combined with advanced melting processes, ensure consistent, high-quality castings for both large-scale and specialized applications.

Built around your requirements

LET’S MAKE YOUR NEXT CASTING.

One part or a production run. Talk with our team about the drawings, specifications, and support your project needs.

(256) 362-0056